• KUHLMANN Milling and engraving machine SAPHIR
  • SAPHIR milling sample
  • SAPHIR milling sample1
  • SAPHIR milling sample 2
  • SAPHIR milling sample4
  • SAPHIR milling sample5

SAPHIR

HSC milling and engraving machine

The SAPHIR is the perfect solution for customers setting highest value on quality and precision.
This HSC precision milling machine is especially designed for professional use when manufacturing sophisticated tool and mold making products.

Materials like graphite, copper and hardened steel can be produced in best surface quality without any refinishing.

This machine is mainly characterized by FEM-optimized components, brilliant damping through mineral composite, precision guideways, highly dynamic drives and a powerful control.

Various accessories and many special solutions leave nothing to be desired.

Design characteristics

  • Portal design in cast mineral composite construction guarantees for optimum rigidity and damping
  • FEM-optimized component design
  • Amply dimensioned backlash-free preloaded precision rail systems and ball screws
  • Modern machine design and optimum ergonomics
  • Modern 32bit multi-processor path control
     

Technical data

Working area X x Y x Z mm 500 x 600 x 300
Axis drive   Digital AC-servo drive
Speed rate m/min Up to 20
CNC control   andronic KM3060
Milling spindle kW
U/min
 Up to 16
Up to 80.000

Application Areas

  • Tool and mold design
  • Aerospace industry
  • Automotive industry
  • Defense technology
  • Jewelry and watch industry
  • Toy industry
  • Engraving  
  • Minting
  • Advertising technology
  • Printing and packaging industry
  • and many more

Options

  • 3D infrared edge sensor

    3D infrared edge sensor

    For change into milling spindle
    Wireless IR receiver
    Rubin ball 3 mm
    Measuring speed max 3m/min

  • Laser tool measuring system

    Laser tool measuring system

    For touchless measuring of tool length and diameter on rotating tool
    Sender, receiver, software

  • Tool changing system for 16 tools

    Tool changing system for 16 tools

    Various tool cones with gripper groove Sk and HSK (up to 32)
    Position control
    Position encoding

  • Milling spindle packages

    Milling spindle packages

    Various manufacturers
    Capacity 1 – 6.5kW
    Rotational speed up to 80,000 RPM
    Air or water cooling

  • Rotary table 4th + 5th axis

    Rotary table 4th + 5th axis

    Centric height 120 mm
    Swivel area 0-90°
    Precision gear 90:1

  • Direct path measuring system

    Direct path measuring system

    Heidenhain diadur glass scales
    Encapsulated system
    High position accuracy
    High repeat accuracy

  • Pallet clamping system

    Pallet clamping system

    Various manufacturers
    For rapid and highly precise tool clamping

  • 3D Laserscanner

    3D Laserscanner

    For scanning of moulds
    fully integrated inside KM4 Control